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why Modeling Strategy Matters in Procedural CAD Modeling why Modeling Strategy Matters in Procedural CAD Modeling

Why does modeling strategy matter so much in procedural CAD? Two scripts can produce the exact same geometry while showing very different generation times.

Using a concrete build123d example, this article explains why certain operations, such as fillets, become expensive when repeated at scale, and how a simple change in approach can drastically reduce computation time.

A clear overview of the key challenges in procedural modeling, highlighting the direct impact of design choices on CAD engine performance.

A selection of custom 3D models

File in STL format of a round-to-rectangular adapter with an outer diameter of ⌀101.6 mm and a rectangular section with inner dimensions 210.5×170.5 mm. The wall thickness is 3 mm and the overall length is 110 mm. The adapter has an offset of 14 mm along the Z axis. Chamfers are applied on the outside of the cylindrical end and on the inside of the rectangular end to ease insertion.
Parameter Value Unit
cylinder outer diameter 101.6 mm
cylinder inlet length 50 mm
rectangle internal length 210.5 mm
rectangle internal height 170.5 mm
rectangle inlet length 30 mm
offset Z 14 mm
offset Y 0 mm
total length 110 mm
thickness 3 mm
chamfer chamfers on ...
Download this rectangular protective honeycomb grid model in STL format. Mounting holes are placed at the four corners (center-to-center 210x110 mm), each with a diameter of Ø5 mm. The overall dimensions reach 220x120 mm, with very large 10 mm cell size for peak ventilation. This grid serves as both a protective guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 210 mm
width or center-to-center 110 mm
mesh size 10 mm
dual color no
holes yes
hole diameter 5 mm

📦 Model #4145

1 object(s)
- format STL
Honeycomb grille STL file, 195x80mm, mesh: 7mm
Download this rectangular protective grid file in STL format. The overall size is 195x80 mm, with wide 7 mm cell size to enhance ventilation. This grid acts as a protective guard while allowing airflow.
Parameter Value Unit
length or center-to-center 195 mm
width or center-to-center 80 mm
mesh size 7 mm
dual color no
holes no

📦 Model #4421

1 object(s)
- format STL
Protective grid STL file, 300x270mm, mesh: 10mm
3D rectangular protective honeycomb grid model as a STL file. The overall size is 300x270 mm, with extra wide 10 mm cell size for maximum airflow. This grid serves as both a protective guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 300 mm
width or center-to-center 270 mm
mesh size 10 mm
dual color no
holes no
3D file of a mounting bracket with a reinforcing bar in STL format. The dimensions are 200 mm in length, 200 mm in height, 50 mm in width, and 8 mm in thickness. The mounting holes are designed with a diameter of 6 mm. Chamfers are done to the holes to improve the seating of the heads. The reinforcing bar enhances mechanical strength and provides two openings for screwdriver access. No support is needed to print this bracket, printed flat on the build plate.
Parameter Value Unit
length 200 mm
height 200 mm
width 50 mm
thickness 8 mm
hole diameter 6 mm
chamfer on the holes yes

📦 Model #2288

1 object(s)
- format STL
Tube adapter STL 3D file ⌀ 160–110 mm (Length: 65 mm)
Tube adapter ⌀160 mm to ⌀110 mm in STL 3D format. Total length of this fitting is 65 mm. The thickness of the tubes is identical: 3 mm. The larger-diameter tube has a length of 30 mm, the smaller one of 30 mm as well. The ends are raw.
Parameter Value Unit
side A length 30 mm
side A outer diameter 160 mm
side A thickness 3 mm
side B length 30 mm
side B outer diameter 110 mm
side B thickness 3 mm
transition length 5 mm
axis offset 0 mm
ends fillet no fillet

📦 Model #4088

2 object(s)
- format STL
Protective grid STL 3D file, 100x70mm, mesh: 3mm
View of object #0
Honeycomb rectangular grid model in STL format. The overall size is 100x70 mm, with fine 3 mm cell size for strong protection. A secondary color border highlights the perimeter. This type of grid serves both protection and ventilation roles.
Parameter Value Unit
length or center-to-center 100 mm
width or center-to-center 70 mm
mesh size 3 mm
dual color yes
holes no
Honeycomb grid STL file, center-to-center: 210x140mm, mesh: 3mm - Ø4mm
View of object #0
Download this honeycomb protective rectangular grid as a STL file. Mounting holes are placed at the four corners (center-to-center 210x140 mm), each with a diameter of Ø4 mm. The overall dimensions reach 218x148 mm, with very fine 3 mm cell size for maximum protection. A secondary color frame emphasizes the border. This grid serves as both a protective guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 210 mm
width or center-to-center 140 mm
mesh size 3 mm
dual color yes
holes yes
hole diameter 4 mm
3D file of a mounting bracket with a central reinforcement in STL format. The dimensions are 150 mm in length, 150 mm in height, 14 mm in width, and 6 mm in thickness. The screw holes are designed with a diameter of 6 mm. Chamfers are applied to the holes to improve the seating of the heads. The central reinforcement bar reduces bending and provides two clearances for screwdriver access. No support is needed to print this bracket, printed flat on the build plate.
Parameter Value Unit
length 150 mm
height 150 mm
width 14 mm
thickness 6 mm
hole diameter 6 mm
chamfer on the holes yes

📦 Model #3502

1 object(s)
- format STL
Protective grid STL 3D file, 60x60mm, mesh: 8mm
Download this 3D square honeycomb grid model in STL format. The overall size is 60x60 mm, with wide 8 mm cell size for optimal air circulation. This type of grid serves both protection and ventilation roles.
Parameter Value Unit
length or center-to-center 60 mm
width or center-to-center 60 mm
mesh size 8 mm
dual color no
holes no
Model of a pipe elbow with a 90° angle in STL format. This pipe elbow features an external diameter of 76 mm and an internal diameter of 72 mm. The tube thickness is therefore 2 mm.
Parameter Value Unit
outer diameter 76 mm
inner diameter 72 mm
angle 90 °
end fillets no
File of a round grille for air circulation in STL format. Its insertion diameter is 93 mm. The slats have an angle of 45° and a high thickness of 2 mm. A centered vertical reinforcement strengthens the whole structure. This 3D vent cover has a thin flange of 4 mm. The full diameter of this model is 101 mm.
Parameter Value Unit
male diameter 93 mm
slat angle 45 °
slat thickness 2 mm
flange width 4 mm
central reinforcement yes

📦 Model #4396

1 object(s)
- format STL
Honeycomb grid STL file, 250x250mm, mesh: 10mm
Square grid model as a STL file. The overall size is 250x250 mm, with very large 10 mm cell size for maximum airflow. This grid serves as both a protective guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 250 mm
width or center-to-center 250 mm
mesh size 10 mm
dual color no
holes no

📦 Model #4475

1 object(s)
- format STL
Tube adapter STL 3D file ⌀ 40–37 mm (Length: 118 mm)
Straight tube fitting ⌀40 mm to ⌀37 mm in STL format. Total length of this connector is 118 mm. The thickness of the tubes is identical: 5 mm. The larger-diameter tube has a sleeve length of 38 mm, the smaller one of 40 mm. The ends have a fillet to make tube connection easier.
Parameter Value Unit
side A length 38 mm
side A outer diameter 40 mm
side A thickness 5 mm
side B length 40 mm
side B outer diameter 37 mm
side B thickness 5 mm
transition length 40 mm
axis offset 0 mm
ends fillet fillet on bo...
Round box with lid STL 3D file ⌀ 134 mm - Height: 20 mm, Shell: 2 mm
View of object #0
Get this circular box model in 3D STL format. Its diameter is 134 mm and its total height is 20 mm. The wall thickness is 2 mm. A fillet located at the bottom of the box makes it easier to grip objects.
Parameter Value Unit
external diameter 134 mm
total height 20 mm
wall thickness 2 mm
fit clearance 0.2 mm
inner bottom fillet 1 mm
This compartment box design features 24 slots measuring 40×40×20mm each. The total dimensions are 261×175×23mm. Fillets of 3mm applied to all compartments help with item retrieval stored in the box. The dividers are particularly reinforced.
Parameter Value Unit
number of rows 4
number of columns 6
compartment length 40 mm
compartment width 40 mm
compartment height 20 mm
wall thickness 3 mm
compartment fillet (radius) 3 mm
3D model of washer / gasket in STL 3D file format. This part features an inner diameter of ⌀3.9 mm and an outer diameter of ⌀6.9 mm. The total thickness is 4.3 mm. This part has no finish applied.
Parameter Value Unit
inner diameter 3.9 mm
outer diameter 6.9 mm
thickness 4.3 mm
finish none
3D model of a pipe elbow with a 90° angle in STL format. This pipe elbow features an external diameter of 50 mm and an internal diameter of 44 mm. This results in a tube thickness of 3 mm. End fillets make it easier to assemble.
Parameter Value Unit
outer diameter 50 mm
inner diameter 44 mm
angle 90 °
end fillets yes

📦 Model #1216

1 object(s)
- format STL
O-ring STL file ID 18 × CS 4.6 mm
File of O-ring (torus-shaped seal) with dimensions Inner diameter 18 mm by CS (cross section) 4.6  mm. The outer diameter is 27.2 mm.
Parameter Value Unit
inner diameter (ID) 18 mm
cross section (CS) 4.6 mm

📦 Model #3133

1 object(s)
- format STL
Tube adapter STL 3D file ⌀ 86–75 mm (Length: 160 mm)
Straight tubing adapter ⌀86 mm to ⌀75 mm in STL format. Final length of this junction is 160 mm. The thickness of the tubes is identical: 3 mm. The larger-diameter tube has a sleeve length of 70 mm, the smaller one of 60 mm. The ends have no fillet.
Parameter Value Unit
side A length 70 mm
side A outer diameter 86 mm
side A thickness 3 mm
side B length 60 mm
side B outer diameter 75 mm
side B thickness 3 mm
transition length 30 mm
axis offset 0 mm
ends fillet no fillet

📦 Model #4503

1 object(s)
- format STL
Tube adapter STL 3D file ⌀ 125–80 mm (Length: 105 mm)
Straight tube coupler ⌀125 mm to ⌀80 mm in STL format. Total length of this junction is 105 mm. The thickness of the tubes is identical: 5 mm. The larger-diameter tube has a sleeve length of 35 mm, the smaller one of 40 mm. The ends are raw.
Parameter Value Unit
side A length 35 mm
side A outer diameter 125 mm
side A thickness 5 mm
side B length 40 mm
side B outer diameter 80 mm
side B thickness 5 mm
transition length 30 mm
axis offset 0 mm
ends fillet no fillet
3D file of a round vent cover for air circulation in STL format. Its male diameter measures 120 mm. The slats have an angle of 45° and a low thickness of 1.6 mm. A vertical reinforcement strengthens the slats. This 3D vent cover has a thin flange of 5 mm. The overall diameter of the model is 130 mm.
Parameter Value Unit
male diameter 120 mm
slat angle 45 °
slat thickness 1.6 mm
flange width 5 mm
central reinforcement yes

📦 Model #1483

1 object(s)
- format STL
Tube adapter STL file ⌀ 200–50 mm (Length: 80 mm)
Tube reducer ⌀200 mm to ⌀50 mm in STL 3D format. Total length of this junction is 80 mm. The thickness of the tubes is identical: 3 mm. The larger-diameter tube has a sleeve length of 30 mm, the smaller one of 30 mm as well. The ends have no fillet.
Parameter Value Unit
side A length 30 mm
side A outer diameter 200 mm
side A thickness 3 mm
side B length 30 mm
side B outer diameter 50 mm
side B thickness 3 mm
transition length 20 mm
axis offset 0 mm
ends fillet no fillet
File in STL format of a round-to-rectangular adapter with an external diameter of ⌀105 mm and a rectangular section with inner dimensions 150×50 mm. The shell thickness is 3 mm and the overall length is 100 mm. The adapter has an offset of 10 mm along the Z axis.
Parameter Value Unit
cylinder outer diameter 105 mm
cylinder inlet length 30 mm
rectangle internal length 150 mm
rectangle internal height 50 mm
rectangle inlet length 50 mm
offset Z 10 mm
offset Y 0 mm
total length 100 mm
thickness 3 mm
chamfer no chamfer
Small parts organizer with 1 drawer 150×150×150 mm STL file, thickness: 2 mm
View of object #0
Download this file of a storage organizer in STL format. This model includes 1 drawer, arranged in 1 rows and 1 columns. Specifically, this means 1 rows of 1 drawers. Each drawer provides an inside space of 150 mm wide, 150 mm high, and 150 mm deep. The wall thickness is 2 mm. The total size of the structure come to 158.5 x 156.5 x 156 mm. All the objects in this model are intended to be printed without support generation.
Parameter Value Unit
number of rows 1
number of columns 1
inner drawer depth 150 mm
inner drawer width 150 mm
inner drawer height 150 mm
wall thickness 2 mm
removable divider none
3D square protective honeycomb grid model as a STL file. Mounting holes are placed at the four corners (center-to-center 107x107 mm), each with a diameter of Ø5 mm. The overall dimensions reach 117x117 mm, with very large 10 mm cell size for maximum airflow. This grid serves as both a protective guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 107 mm
width or center-to-center 107 mm
mesh size 10 mm
dual color no
holes yes
hole diameter 5 mm
3D square protective honeycomb grid model in STL format. Mounting holes are placed at the four corners (center-to-center 245x245 mm), each with a diameter of Ø4 mm. The overall dimensions reach 253x253 mm, with large 8 mm cell size to maximize airflow. This grid functions as both a mechanical guard and a ventilation panel.
Parameter Value Unit
length or center-to-center 245 mm
width or center-to-center 245 mm
mesh size 8 mm
dual color no
holes yes
hole diameter 4 mm

📦 Model #2390

1 object(s)
- format STL
Round air vent STL 3D file ∅ 115 mm, slat angle: 45°
3D file of a round grille for air circulation in STL format. Its male diameter is 115 mm. The slats have an angle of 45° and a high thickness of 2 mm. This ventilation grille has a collar of 10 mm. The full diameter of this model is 135 mm.
Parameter Value Unit
male diameter 115 mm
slat angle 45 °
slat thickness 2 mm
flange width 10 mm
central reinforcement no

📦 Model #4497

1 object(s)
- format STL
Tubing adapter STL 3D file ⌀ 32–19 mm (Length: 65 mm)
Tube fitting ⌀32 mm to ⌀19 mm in STL 3D format. Length of this junction is 65 mm. The thickness of the tubes is identical: 2 mm. The larger-diameter tube has a sleeve length of 35 mm, the smaller one of 20 mm. The ends are not rounded.
Parameter Value Unit
side A length 35 mm
side A outer diameter 32 mm
side A thickness 2 mm
side B length 20 mm
side B outer diameter 19 mm
side B thickness 2 mm
transition length 10 mm
axis offset 0 mm
ends fillet no fillet

📦 Model #4476

1 object(s)
- format STL
Tubing adapter STL 3D file ⌀ 40–37 mm (Length: 115 mm)
Tube adapter ⌀40 mm to ⌀37 mm in STL 3D format. Length of this connector is 115 mm. The thickness of the tubes is identical: 5 mm. The larger-diameter tube has a sleeve length of 35 mm, the smaller one of 40 mm. The ends are rounded to facilitate the connection of the two tubes.
Parameter Value Unit
side A length 35 mm
side A outer diameter 40 mm
side A thickness 5 mm
side B length 40 mm
side B outer diameter 37 mm
side B thickness 5 mm
transition length 40 mm
axis offset 0 mm
ends fillet fillet on bo...

STL: Advantages and Disadvantages for 3D Printing

The STL format is, without question, a cornerstone of 3D printing. This exchange format has established itself as the universal standard for representing 3D models ever since the early days of stereolithography. Its main strength lies in its simplicity: it describes the surface of an object using countless small triangles that form a mesh. This approach, known as tessellation, makes STL 3D files universally compatible with nearly all CAD software and slicers. If you’d like to learn more about this format, check out our article STL: What Is This 3D File Format?.

One of the major advantages of the format lies in this universality: whether you’re using a complex modeling program or a simpler design tool, you can export your 3D models in STL 3D format with near certainty that they’ll be interpreted correctly by your 3D printer. This ease of exchange has played a key role in the widespread adoption of 3D printing, allowing anyone to share and print objects without worrying about software compatibility. Once again, simplicity is its greatest strength.

However, that same simplicity also brings certain limitations. The triangle mesh, while effective for describing geometry, contains no information about colors, textures, or materials. For more advanced projects requiring these details, the STL format starts to show its weaknesses. Additionally, print quality depends directly on the fineness of the tessellation: too few triangles can lead to rough or faceted surfaces, while an overly dense mesh can make the file unnecessarily heavy.

Another notable drawback is the lack of unit management. An STL file doesn’t specify whether dimensions are in millimeters, centimeters, or inches, which can sometimes cause scaling errors when importing into a slicer. Despite these limitations, the STL format remains the go-to standard for converting your 3D models into G-code — the language your printer understands. It continues to be the preferred choice for its robustness and broad compatibility, even as newer formats like 3MF emerge for more specialized needs.

What is parametric modeling?

Parametric modeling is a fundamental approach in computer-aided design (CAD) that reshapes how 3D models are created and managed. Far from being a simple drawing technique, it represents a genuine design philosophy where objects are defined not by fixed shapes, but by variables and intelligent relationships.

This method makes it possible to modify the length, width, or diameter of a part and have the entire design adapt automatically, without the need to redraw everything. At the core of the process are parameters—numerical values (length, angle, thickness, etc.)—linked together through constraints and formulas. For instance, the diameter of a hole can be defined as half the width of a plate; if the width changes, the hole’s diameter instantly adjusts, ensuring the consistency of the design. This interdependence makes 3D models flexible and responsive to changes. One of the main advantages of parametric modeling lies in its ability to simplify customization and enable rapid iteration of designs.

Whether through modeling software such as Fusion 360 or FreeCAD, or through code-based libraries like build123d, this approach allows effortless exploration of a wide range of variations. Such flexibility is especially valuable across multiple fields—from mechanical engineering and architecture to consumer product design. It saves considerable time, reduces errors, and improves the performance of parts.

By defining design intent from the start through these parameters and constraints, the model preserves its integrity and functionality even after numerous modifications. It is a powerful way to transform an idea into a tangible object, ready to adapt to new situations.