Rectangular-to-rectangular duct adapter 3D models

First model: 2025-11-25
Number of 3D models generated: 208

Category: technical parts

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gizmo
Example of a 3D model generated using this template
(model #4074)

Photos of various 3D printed models

Keywords: rectangular duct adapter, rectangular sleeve, rectangular duct sleeve, rectangular fitting, rectangular duct fitting

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name unit Value Weight
#1 side A internal width
20 to 300 – up to 1 decimal place
mm
#2 side A internal height
20 to 300 – up to 1 decimal place
mm
#3 sleeve length on side A
5 to 100 – up to 1 decimal place
mm
#4 side B internal width
20 to 300 – up to 1 decimal place
mm
#5 side B internal height
20 to 300 – up to 1 decimal place
mm
#6 sleeve length on side B
5 to 100 – up to 1 decimal place
mm
#7 thickness
1 to 8 - integer
mm
#8 transition length
20 to 300 – up to 1 decimal place
mm
#9 Y offset
0 to 300 – up to 1 decimal place
mm
#10 Z offset
0 to 300 – up to 1 decimal place
mm
#11 end chamfers - -
illustration of the parameters rectangular-to-rectangular duct adapter

The latest online-generated models

Rectangular duct fitting exported as STL 3D file. Side A offers an internal cross-section of 112x112 mm (square) and side B uses 112x56 mm (rectangular). The insertion length on side A is 25 mm, while on side B it is 30 mm. The transition section between the two sides is 52 mm long, for an overall length of 107 mm (side A sleeve, transition and side B sleeve). The ends are left without chamfers, with sharp inner and outer edges. Side B is offset by 26 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 112 mm
side A internal height 112 mm
sleeve length on side A 25 mm
side B internal width 112 mm
side B internal height 56 mm
sleeve length on side B 30 mm
thickness 2 mm
transition length 52 mm
Y offset 0 mm
Z offset 26 mm
end chamfers none
Rectangular duct connector exported as STL 3D file. The internal cross-section on side A is 112x112 mm (square), while side B is 112x56 mm (rectangular). Each sleeve provides an insertion length of 25 mm. Between the two sleeves, the transition section adds 52 mm, giving an overall length of 102 mm. The ends are left without chamfers, with sharp inner and outer edges. Side B is offset by 26 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 112 mm
side A internal height 112 mm
sleeve length on side A 25 mm
side B internal width 112 mm
side B internal height 56 mm
sleeve length on side B 25 mm
thickness 2 mm
transition length 52 mm
Y offset 0 mm
Z offset 26 mm
end chamfers none
Rectangular vent adapter downloadable as STL 3D file. On both side A and side B, the internal cross-section is 204x60 mm, with a rectangular geometry. Both side A and side B sleeves share the same insertion length of 50 mm. The transition section runs for 100 mm and the overall length is 200 mm, sleeves included. Inner and outer edges at both ends are left unchamfered. Side B is offset by 30 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 204 mm
side A internal height 60 mm
sleeve length on side A 50 mm
side B internal width 204 mm
side B internal height 60 mm
sleeve length on side B 50 mm
thickness 2 mm
transition length 100 mm
Y offset 0 mm
Z offset 30 mm
end chamfers none
3D STL file for rectangular adapter. Side A offers an internal cross-section of 62x62 mm (square) and side B uses 66x62 mm (rectangular). The insertion length on side A is 35 mm, while on side B it is 20 mm. Between the two sleeves, the transition section adds 35 mm, giving an overall length of 90 mm. The shell is thick, with a wall thickness of 4 mm. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 62 mm
side A internal height 62 mm
sleeve length on side A 35 mm
side B internal width 66 mm
side B internal height 62 mm
sleeve length on side B 20 mm
thickness 4 mm
transition length 35 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular duct sleeve. Side A uses an internal cross-section of 62x62 mm (square), whereas side B is 65x65 mm (square). Both side A and side B sleeves share the same insertion length of 10 mm. The transition section between the two sides is 180 mm long, for an overall length of 200 mm (side A sleeve, transition and side B sleeve). The shell is kept very light, with only 1 mm wall thickness. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 62 mm
side A internal height 62 mm
sleeve length on side A 10 mm
side B internal width 65 mm
side B internal height 65 mm
sleeve length on side B 10 mm
thickness 1 mm
transition length 180 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular vent adapter exported as STL 3D file. Side A and side B share the same internal cross-section, 203x203 mm, with a square profile. The sleeve insertion length is the same on both sides, 30 mm. The transition section between the two sides is 85 mm long, for an overall length of 145 mm (side A sleeve, transition and side B sleeve). No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 203 mm
side A internal height 203 mm
sleeve length on side A 30 mm
side B internal width 203 mm
side B internal height 203 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 85 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct adapter exported as STL 3D file. Side A and side B share the same internal cross-section, 203.2x203.2 mm, with a square profile. The sleeve on side A provides an insertion length of 20 mm, and the sleeve on side B 30 mm. Between the two sleeves, the transition section adds 60 mm, giving an overall length of 110 mm. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 203.2 mm
side A internal height 203.2 mm
sleeve length on side A 20 mm
side B internal width 203.2 mm
side B internal height 203.2 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 60 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular pipe adapter downloadable as STL 3D file. Both ends have the same internal cross-section, 203x203 mm, with a square shape. The sleeve on side A provides an insertion length of 10 mm, and the sleeve on side B 60 mm. Between the two sleeves, the transition section adds 55 mm, giving an overall length of 125 mm. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 203 mm
side A internal height 203 mm
sleeve length on side A 10 mm
side B internal width 203 mm
side B internal height 203 mm
sleeve length on side B 60 mm
thickness 3 mm
transition length 55 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct fitting provided as 3D STL file. Side A uses an internal cross-section of 168x32 mm (rectangular), whereas side B is 203x203 mm (square). Each sleeve provides an insertion length of 20 mm. The transition section between the two sides is 170 mm long, for an overall length of 210 mm (side A sleeve, transition and side B sleeve). Inner and outer edges at both ends are left unchamfered.
Parameter Value Unit
side A internal width 168 mm
side A internal height 32 mm
sleeve length on side A 20 mm
side B internal width 203 mm
side B internal height 203 mm
sleeve length on side B 20 mm
thickness 3 mm
transition length 170 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular pipe adapter. Side A uses an internal cross-section of 165x31.8 mm (rectangular), whereas side B is 209x209 mm (square). Both side A and side B sleeves share the same insertion length of 25.4 mm. The transition section runs for 150 mm and the overall length is 200.8 mm, sleeves included. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 165 mm
side A internal height 31.8 mm
sleeve length on side A 25.4 mm
side B internal width 209 mm
side B internal height 209 mm
sleeve length on side B 25.4 mm
thickness 3 mm
transition length 150 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct adapter exported as STL 3D file. Side A uses an internal cross-section of 210.9x210.9 mm (square), whereas side B is 168x31.7 mm (rectangular). On side A, the sleeve length is 40 mm, and on side B it is 32 mm. The transition section runs for 100 mm and the overall length is 172 mm, sleeves included. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 210.9 mm
side A internal height 210.9 mm
sleeve length on side A 40 mm
side B internal width 168 mm
side B internal height 31.7 mm
sleeve length on side B 32 mm
thickness 3 mm
transition length 100 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct sleeve downloadable as STL 3D file. Side A and side B share the same internal cross-section, 203.2x203.2 mm, with a square profile. On side A, the sleeve length is 10 mm, and on side B it is 85 mm. The transition section runs for 58 mm and the overall length is 153 mm, sleeves included. Inner and outer edges at both ends are left unchamfered.
Parameter Value Unit
side A internal width 203.2 mm
side A internal height 203.2 mm
sleeve length on side A 10 mm
side B internal width 203.2 mm
side B internal height 203.2 mm
sleeve length on side B 85 mm
thickness 3 mm
transition length 58 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct adapter. The internal cross-section on side A is 171x32 mm (rectangular), while side B is 210.2x209.9 mm (rectangular). The insertion length on side A is 50.8 mm, while on side B it is 31.8 mm. The transition section runs for 55 mm and the overall length is 137.6 mm, sleeves included. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 171 mm
side A internal height 32 mm
sleeve length on side A 50.8 mm
side B internal width 210.2 mm
side B internal height 209.9 mm
sleeve length on side B 31.8 mm
thickness 3 mm
transition length 55 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct sleeve. Side A uses an internal cross-section of 171x32 mm (rectangular), whereas side B is 202x202 mm (square). The insertion length on side A is 50.8 mm, while on side B it is 100 mm. The transition section between the two sides is 55 mm long, for an overall length of 205.8 mm (side A sleeve, transition and side B sleeve). No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 171 mm
side A internal height 32 mm
sleeve length on side A 50.8 mm
side B internal width 202 mm
side B internal height 202 mm
sleeve length on side B 100 mm
thickness 3 mm
transition length 55 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct adapter provided as 3D STL file. Side A offers an internal cross-section of 171x32 mm (rectangular) and side B uses 200x200 mm (square). On side A, the sleeve length is 50.8 mm, and on side B it is 100 mm. The transition section between the two sides is 55 mm long, for an overall length of 205.8 mm (side A sleeve, transition and side B sleeve). No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 171 mm
side A internal height 32 mm
sleeve length on side A 50.8 mm
side B internal width 200 mm
side B internal height 200 mm
sleeve length on side B 100 mm
thickness 3 mm
transition length 55 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular adapter exported as STL 3D file. Side A offers an internal cross-section of 171x32 mm (rectangular) and side B uses 209x209 mm (square). On side A, the sleeve length is 50.8 mm, and on side B it is 100 mm. The transition section runs for 55 mm and the overall length is 205.8 mm, sleeves included. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 171 mm
side A internal height 32 mm
sleeve length on side A 50.8 mm
side B internal width 209 mm
side B internal height 209 mm
sleeve length on side B 100 mm
thickness 3 mm
transition length 55 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular pipe adapter exported as STL 3D file. Side A offers an internal cross-section of 190x100 mm (rectangular) and side B uses 187.7x97.7 mm (rectangular). The sleeve insertion length is the same on both sides, 30 mm. The transition section runs for 180 mm and the overall length is 240 mm, sleeves included. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 190 mm
side A internal height 100 mm
sleeve length on side A 30 mm
side B internal width 187.7 mm
side B internal height 97.7 mm
sleeve length on side B 30 mm
thickness 2 mm
transition length 180 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct sleeve exported as STL 3D file. Side A offers an internal cross-section of 190x100 mm (rectangular) and side B uses 186.7x96.7 mm (rectangular). The sleeve insertion length is the same on both sides, 30 mm. Between the two sleeves, the transition section adds 190 mm, giving an overall length of 250 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 190 mm
side A internal height 100 mm
sleeve length on side A 30 mm
side B internal width 186.7 mm
side B internal height 96.7 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 190 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular tube adapter exported as STL 3D file. Both ends have the same internal cross-section, 38.5x180 mm, with a rectangular shape. The insertion length on side A is 98 mm, while on side B it is 5 mm. The transition section runs for 100 mm and the overall length is 203 mm, sleeves included. Inner and outer edges at both ends are left unchamfered.
Parameter Value Unit
side A internal width 38.5 mm
side A internal height 180 mm
sleeve length on side A 98 mm
side B internal width 38.5 mm
side B internal height 180 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 100 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct fitting provided as 3D STL file. Side A and side B share the same internal cross-section, 38.5x177 mm, with a rectangular profile. On side A, the sleeve length is 100 mm, and on side B it is 5 mm. The transition section runs for 100 mm and the overall length is 205 mm, sleeves included. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 38.5 mm
side A internal height 177 mm
sleeve length on side A 100 mm
side B internal width 38.5 mm
side B internal height 177 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 100 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct sleeve. Side A and side B share the same internal cross-section, 220x90 mm, with a rectangular profile. Both side A and side B sleeves share the same insertion length of 30 mm. Between the two sleeves, the transition section adds 30 mm, giving an overall length of 90 mm. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 30 mm
side B internal width 220 mm
side B internal height 90 mm
sleeve length on side B 30 mm
thickness 2 mm
transition length 30 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular conduit adapter exported as STL 3D file. On both side A and side B, the internal cross-section is 220x90 mm, with a rectangular geometry. Both side A and side B sleeves share the same insertion length of 50 mm. The transition section between the two sides is 120 mm long, for an overall length of 220 mm (side A sleeve, transition and side B sleeve). No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 50 mm
side B internal width 220 mm
side B internal height 90 mm
sleeve length on side B 50 mm
thickness 3 mm
transition length 120 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular adapter exported as STL 3D file. Both ends have the same internal cross-section, 38x177 mm, with a rectangular shape. The sleeve on side A provides an insertion length of 10 mm, and the sleeve on side B 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 35 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 38 mm
side A internal height 177 mm
sleeve length on side A 10 mm
side B internal width 38 mm
side B internal height 177 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct sleeve. The internal cross-section on side A is 37.5x178 mm (rectangular), while side B is 36x178 mm (rectangular). On side A, the sleeve length is 10 mm, and on side B it is 5 mm. The transition section between the two sides is 20 mm long, for an overall length of 35 mm (side A sleeve, transition and side B sleeve). Inner and outer edges at both ends are left unchamfered.
Parameter Value Unit
side A internal width 37.5 mm
side A internal height 178 mm
sleeve length on side A 10 mm
side B internal width 36 mm
side B internal height 178 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct fitting. Side A uses an internal cross-section of 38.5x187.5 mm (rectangular), whereas side B is 36x187.5 mm (rectangular). The sleeve on side A provides an insertion length of 10 mm, and the sleeve on side B 5 mm. The transition section runs for 20 mm and the overall length is 35 mm, sleeves included. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 38.5 mm
side A internal height 187.5 mm
sleeve length on side A 10 mm
side B internal width 36 mm
side B internal height 187.5 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct fitting exported as STL 3D file. On both side A and side B, the internal cross-section is 151x81 mm, with a rectangular geometry. Both side A and side B sleeves share the same insertion length of 40 mm. The transition section runs for 150 mm and the overall length is 230 mm, sleeves included. Internal chamfers are added at the ends to make assembly and duct insertion easier. Relative to side A, side B is shifted by 40 mm along the Y axis and 40 mm along the Z axis.
Parameter Value Unit
side A internal width 151 mm
side A internal height 81 mm
sleeve length on side A 40 mm
side B internal width 151 mm
side B internal height 81 mm
sleeve length on side B 40 mm
thickness 2 mm
transition length 150 mm
Y offset 40 mm
Z offset 40 mm
end chamfers inside
3D STL file for rectangular tube adapter. The internal cross-section on side A is 160x110 mm (rectangular), while side B is 107x260 mm (rectangular). The insertion length on side A is 20 mm, while on side B it is 100 mm. The transition section between the two sides is 300 mm long, for an overall length of 420 mm (side A sleeve, transition and side B sleeve). Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 160 mm
side A internal height 110 mm
sleeve length on side A 20 mm
side B internal width 107 mm
side B internal height 260 mm
sleeve length on side B 100 mm
thickness 2 mm
transition length 300 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct transition exported as STL 3D file. The internal cross-section on side A is 300x100 mm (rectangular), while side B is 300x180 mm (rectangular). The sleeve on side A provides an insertion length of 100 mm, and the sleeve on side B 20 mm. The transition section between the two sides is 50 mm long, for an overall length of 170 mm (side A sleeve, transition and side B sleeve). The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 300 mm
side A internal height 100 mm
sleeve length on side A 100 mm
side B internal width 300 mm
side B internal height 180 mm
sleeve length on side B 20 mm
thickness 2 mm
transition length 50 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter downloadable as STL 3D file. On both side A and side B, the internal cross-section is 39.5x29 mm, with a rectangular geometry. The sleeve on side A provides an insertion length of 15 mm, and the sleeve on side B 10 mm. The transition section between the two sides is 20 mm long, for an overall length of 45 mm (side A sleeve, transition and side B sleeve). The shell is very thick, with 6 mm wall thickness. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 39.5 mm
side A internal height 29 mm
sleeve length on side A 15 mm
side B internal width 39.5 mm
side B internal height 29 mm
sleeve length on side B 10 mm
thickness 6 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter exported as STL 3D file. Both ends have the same internal cross-section, 110x55 mm, with a rectangular shape. The sleeve on side A provides an insertion length of 30 mm, and the sleeve on side B 50 mm. The transition section between the two sides is 20 mm long, for an overall length of 100 mm (side A sleeve, transition and side B sleeve). Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 110 mm
side A internal height 55 mm
sleeve length on side A 30 mm
side B internal width 110 mm
side B internal height 55 mm
sleeve length on side B 50 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside

Use cases for Rectangle-to-Rectangle duct adapters

Rectangle-to-rectangle adapters make it possible to connect two ducts of similar shape but different dimensions while keeping a smooth, controlled transition. The parametric design lets you fine-tune the internal sections, sleeve lengths, wall thickness, and the transition length, ensuring a part that fits the installation requirements with precision.

For a significant size reduction, the adapter 200×90 mm to 80×80 mm shows how the template handles large differences between the two openings while maintaining a gentle transition and consistent structural strength. Conversely, for a simple and compact reduction, the model 90×90 mm to 80×80 mm offers a short, efficient geometry with no offset, ideal where space is limited.

When the ducts cannot be aligned on the same axis, the system can generate a shifted (offset) adapter. The model 60×60 mm with offset is a typical example, making installation easier in setups that require a mechanical offset. And for long, gradual transitions, the adapter 60×60 mm to 80×80 mm (180 mm transition) demonstrates how extended profiles help smooth airflow changes or bypass space constraints.