Rectangular-to-rectangular duct adapter 3D models

First model: 2025-11-25
Number of 3D models generated: 166

Category: technical parts

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Example of a 3D model generated using this template
(model #3738)

Photos of various 3D printed models

Keywords: rectangular duct adapter, rectangular sleeve, rectangular duct sleeve, rectangular fitting, rectangular duct fitting

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name unit Value Weight
#1 side A internal width
20 to 300 – up to 1 decimal place
mm
#2 side A internal height
20 to 300 – up to 1 decimal place
mm
#3 sleeve length on side A
5 to 100 – up to 1 decimal place
mm
#4 side B internal width
20 to 300 – up to 1 decimal place
mm
#5 side B internal height
20 to 300 – up to 1 decimal place
mm
#6 sleeve length on side B
5 to 100 – up to 1 decimal place
mm
#7 thickness
1 to 8 - integer
mm
#8 transition length
20 to 300 – up to 1 decimal place
mm
#9 Y offset
0 to 300 – up to 1 decimal place
mm
#10 Z offset
0 to 300 – up to 1 decimal place
mm
#11 end chamfers - -
illustration of the parameters rectangular-to-rectangular duct adapter

The latest online-generated models

Rectangular vent adapter downloadable as STL 3D file. On both side A and side B, the internal cross-section is 39.5x29 mm, with a rectangular geometry. The sleeve on side A provides an insertion length of 15 mm, and the sleeve on side B 10 mm. The transition section between the two sides is 20 mm long, for an overall length of 45 mm (side A sleeve, transition and side B sleeve). The shell is very thick, with 6 mm wall thickness. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 39.5 mm
side A internal height 29 mm
sleeve length on side A 15 mm
side B internal width 39.5 mm
side B internal height 29 mm
sleeve length on side B 10 mm
thickness 6 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter exported as STL 3D file. Both ends have the same internal cross-section, 110x55 mm, with a rectangular shape. The sleeve on side A provides an insertion length of 30 mm, and the sleeve on side B 50 mm. The transition section between the two sides is 20 mm long, for an overall length of 100 mm (side A sleeve, transition and side B sleeve). Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 110 mm
side A internal height 55 mm
sleeve length on side A 30 mm
side B internal width 110 mm
side B internal height 55 mm
sleeve length on side B 50 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. On both side A and side B, the internal cross-section is 110x55 mm, with a rectangular geometry. The sleeve on side A provides an insertion length of 100 mm, and the sleeve on side B 50 mm. The transition section runs for 20 mm and the overall length is 170 mm, sleeves included. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 110 mm
side A internal height 55 mm
sleeve length on side A 100 mm
side B internal width 110 mm
side B internal height 55 mm
sleeve length on side B 50 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. Both ends have the same internal cross-section, 130x130 mm, with a square shape. Each sleeve provides an insertion length of 82 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 184 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 130 mm
side A internal height 130 mm
sleeve length on side A 82 mm
side B internal width 130 mm
side B internal height 130 mm
sleeve length on side B 82 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular pipe adapter. Both ends have the same internal cross-section, 300x300 mm, with a square shape. Both side A and side B sleeves share the same insertion length of 65 mm. The transition section between the two sides is 20 mm long, for an overall length of 150 mm (side A sleeve, transition and side B sleeve). The wall is relatively thick, at 5 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 300 mm
side A internal height 300 mm
sleeve length on side A 65 mm
side B internal width 300 mm
side B internal height 300 mm
sleeve length on side B 65 mm
thickness 5 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct adapter provided as 3D STL file. Both ends have the same internal cross-section, 300x300 mm, with a square shape. Each sleeve provides an insertion length of 50 mm. The transition section between the two sides is 50 mm long, for an overall length of 150 mm (side A sleeve, transition and side B sleeve). The wall is particularly robust, with 8 mm of material. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 300 mm
side A internal height 300 mm
sleeve length on side A 50 mm
side B internal width 300 mm
side B internal height 300 mm
sleeve length on side B 50 mm
thickness 8 mm
transition length 50 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter provided as 3D STL file. Side A offers an internal cross-section of 94x194 mm (rectangular) and side B uses 60x204 mm (rectangular). Each sleeve provides an insertion length of 30 mm. Between the two sleeves, the transition section adds 40 mm, giving an overall length of 100 mm. Inner and outer edges at both ends are left unchamfered. An offset of 20 mm along the Y axis and 20 mm along the Z axis is applied to side B with respect to side A.
Parameter Value Unit
side A internal width 94 mm
side A internal height 194 mm
sleeve length on side A 30 mm
side B internal width 60 mm
side B internal height 204 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 40 mm
Y offset 20 mm
Z offset 20 mm
end chamfers none
3D STL file for rectangular adapter. Side A and side B share the same internal cross-section, 300x145 mm, with a rectangular profile. The sleeve insertion length is the same on both sides, 85 mm. The transition section between the two sides is 85 mm long, for an overall length of 255 mm (side A sleeve, transition and side B sleeve). Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 300 mm
side A internal height 145 mm
sleeve length on side A 85 mm
side B internal width 300 mm
side B internal height 145 mm
sleeve length on side B 85 mm
thickness 2 mm
transition length 85 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular pipe adapter. The internal cross-section on side A is 40x26 mm (rectangular), while side B is 36x27 mm (rectangular). Each sleeve provides an insertion length of 10 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 40 mm. External chamfers are added at the ends to make it easier to push the adapter into ducts or pipes.
Parameter Value Unit
side A internal width 40 mm
side A internal height 26 mm
sleeve length on side A 10 mm
side B internal width 36 mm
side B internal height 27 mm
sleeve length on side B 10 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular duct sleeve exported as STL 3D file. Side A uses an internal cross-section of 42x28 mm (rectangular), whereas side B is 35x28 mm (rectangular). Both side A and side B sleeves share the same insertion length of 10 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 40 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 42 mm
side A internal height 28 mm
sleeve length on side A 10 mm
side B internal width 35 mm
side B internal height 28 mm
sleeve length on side B 10 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter downloadable as STL 3D file. The internal cross-section on side A is 200x50 mm (rectangular), while side B is 195x44 mm (rectangular). The sleeve on side A provides an insertion length of 20 mm, and the sleeve on side B 30 mm. Between the two sleeves, the transition section adds 80 mm, giving an overall length of 130 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier. Side B is offset by 14 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 200 mm
side A internal height 50 mm
sleeve length on side A 20 mm
side B internal width 195 mm
side B internal height 44 mm
sleeve length on side B 30 mm
thickness 2 mm
transition length 80 mm
Y offset 0 mm
Z offset 14 mm
end chamfers inside
Rectangular duct adapter downloadable as STL 3D file. Side A offers an internal cross-section of 200x50 mm (rectangular) and side B uses 195x44 mm (rectangular). The insertion length on side A is 20 mm, while on side B it is 30 mm. The transition section between the two sides is 80 mm long, for an overall length of 130 mm (side A sleeve, transition and side B sleeve). The internal edges at the ends are chamfered to help guide the duct during insertion. Side B is offset by 15 mm along the Y axis relative to side A.
Parameter Value Unit
side A internal width 200 mm
side A internal height 50 mm
sleeve length on side A 20 mm
side B internal width 195 mm
side B internal height 44 mm
sleeve length on side B 30 mm
thickness 2 mm
transition length 80 mm
Y offset 15 mm
Z offset 0 mm
end chamfers inside
Rectangular duct transition provided as 3D STL file. Side A uses an internal cross-section of 100x200 mm (rectangular), whereas side B is 60x204 mm (rectangular). Both side A and side B sleeves share the same insertion length of 30 mm. Between the two sleeves, the transition section adds 40 mm, giving an overall length of 100 mm. No chamfers are applied at the ends; both inner and outer edges remain sharp. Relative to side A, side B is shifted by 20 mm along the Y axis and 20 mm along the Z axis.
Parameter Value Unit
side A internal width 100 mm
side A internal height 200 mm
sleeve length on side A 30 mm
side B internal width 60 mm
side B internal height 204 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 40 mm
Y offset 20 mm
Z offset 20 mm
end chamfers none
Rectangular duct transition provided as 3D STL file. The internal cross-section on side A is 100x200 mm (rectangular), while side B is 60x204 mm (rectangular). The sleeve insertion length is the same on both sides, 40 mm. Between the two sleeves, the transition section adds 170 mm, giving an overall length of 250 mm. Inner and outer edges at both ends are left unchamfered. Side B is offset by 20 mm along the Y axis and 85 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 100 mm
side A internal height 200 mm
sleeve length on side A 40 mm
side B internal width 60 mm
side B internal height 204 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 170 mm
Y offset 20 mm
Z offset 85 mm
end chamfers none
Rectangular duct connector provided as 3D STL file. On both side A and side B, the internal cross-section is 76x76 mm, with a square geometry. Both side A and side B sleeves share the same insertion length of 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 76 mm
side A internal height 76 mm
sleeve length on side A 5 mm
side B internal width 76 mm
side B internal height 76 mm
sleeve length on side B 5 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular tube adapter exported as STL 3D file. On both side A and side B, the internal cross-section is 76x76 mm, with a square geometry. On side A, the sleeve length is 5 mm, and on side B it is 50 mm. The transition section between the two sides is 20 mm long, for an overall length of 75 mm (side A sleeve, transition and side B sleeve). Inner and outer edges at both ends are left unchamfered.
Parameter Value Unit
side A internal width 76 mm
side A internal height 76 mm
sleeve length on side A 5 mm
side B internal width 76 mm
side B internal height 76 mm
sleeve length on side B 50 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct adapter provided as 3D STL file. Side A offers an internal cross-section of 164.2x68 mm (rectangular) and side B uses 164x67.8 mm (rectangular). On side A, the sleeve length is 80 mm, and on side B it is 100 mm. The transition section between the two sides is 20 mm long, for an overall length of 200 mm (side A sleeve, transition and side B sleeve). The shell is kept very light, with only 1 mm wall thickness. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 164.2 mm
side A internal height 68 mm
sleeve length on side A 80 mm
side B internal width 164 mm
side B internal height 67.8 mm
sleeve length on side B 100 mm
thickness 1 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular pipe adapter provided as 3D STL file. Side A offers an internal cross-section of 214x87 mm (rectangular) and side B uses 215x87 mm (rectangular). Each sleeve provides an insertion length of 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 214 mm
side A internal height 87 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 87 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter exported as STL 3D file. Side A offers an internal cross-section of 214x85 mm (rectangular) and side B uses 215x85 mm (rectangular). The sleeve insertion length is the same on both sides, 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 214 mm
side A internal height 85 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 85 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter downloadable as STL 3D file. The internal cross-section on side A is 214x83 mm (rectangular), while side B is 215x83 mm (rectangular). Both side A and side B sleeves share the same insertion length of 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 214 mm
side A internal height 83 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 83 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular adapter provided as 3D STL file. On both side A and side B, the internal cross-section is 215x90 mm, with a rectangular geometry. The sleeve insertion length is the same on both sides, 5 mm. The transition section between the two sides is 20 mm long, for an overall length of 30 mm (side A sleeve, transition and side B sleeve). Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 215 mm
side A internal height 90 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 90 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter downloadable as STL 3D file. Side A uses an internal cross-section of 220x90 mm (rectangular), whereas side B is 220x55 mm (rectangular). The sleeve insertion length is the same on both sides, 30 mm. The transition section runs for 20 mm and the overall length is 80 mm, sleeves included. The shell is thick, with a wall thickness of 5 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 30 mm
side B internal width 220 mm
side B internal height 55 mm
sleeve length on side B 30 mm
thickness 5 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. Side A uses an internal cross-section of 111.4x54.4 mm (rectangular), whereas side B is 110.4x54.4 mm (rectangular). Both side A and side B sleeves share the same insertion length of 25 mm. The transition section runs for 20 mm and the overall length is 70 mm, sleeves included. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 111.4 mm
side A internal height 54.4 mm
sleeve length on side A 25 mm
side B internal width 110.4 mm
side B internal height 54.4 mm
sleeve length on side B 25 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular tube adapter exported as STL 3D file. Side A uses an internal cross-section of 70x70 mm (square), whereas side B is 37x36 mm (rectangular). On side A, the sleeve length is 40 mm, and on side B it is 5 mm. The transition section runs for 20 mm and the overall length is 65 mm, sleeves included. Wall thickness is minimal at 1 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 70 mm
side A internal height 70 mm
sleeve length on side A 40 mm
side B internal width 37 mm
side B internal height 36 mm
sleeve length on side B 5 mm
thickness 1 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular adapter provided as 3D STL file. Side A uses an internal cross-section of 214x84 mm (rectangular), whereas side B is 198x54 mm (rectangular). On side A, the sleeve length is 30 mm, and on side B it is 40 mm. Between the two sleeves, the transition section adds 40 mm, giving an overall length of 110 mm. The outer edges at the ends are chamfered, which simplifies inserting the adapter into the mating duct. An offset of 16 mm along the Z axis is applied to side B with respect to side A.
Parameter Value Unit
side A internal width 214 mm
side A internal height 84 mm
sleeve length on side A 30 mm
side B internal width 198 mm
side B internal height 54 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 40 mm
Y offset 0 mm
Z offset 16 mm
end chamfers outside
Rectangular duct connector provided as 3D STL file. Side A uses an internal cross-section of 220x90 mm (rectangular), whereas side B is 205x60 mm (rectangular). Both side A and side B sleeves share the same insertion length of 40 mm. Between the two sleeves, the transition section adds 50 mm, giving an overall length of 130 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct. Side B is offset by 15 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 40 mm
side B internal width 205 mm
side B internal height 60 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 50 mm
Y offset 0 mm
Z offset 15 mm
end chamfers inside
Rectangular duct transition exported as STL 3D file. The internal cross-section on side A is 220x90 mm (rectangular), while side B is 205x60 mm (rectangular). Each sleeve provides an insertion length of 40 mm. The transition section between the two sides is 50 mm long, for an overall length of 130 mm (side A sleeve, transition and side B sleeve). The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 40 mm
side B internal width 205 mm
side B internal height 60 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 50 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter exported as STL 3D file. The internal cross-section on side A is 60x284.4 mm (rectangular), while side B is 161.9x191 mm (rectangular). The insertion length on side A is 5 mm, while on side B it is 33.5 mm. The transition section between the two sides is 50 mm long, for an overall length of 88.5 mm (side A sleeve, transition and side B sleeve). The shell is thick, with a wall thickness of 4 mm. The internal edges at the ends are chamfered to help guide the duct during insertion. Relative to side A, side B is shifted by 25 mm along the Y axis.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 33.5 mm
thickness 4 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular conduit adapter. The internal cross-section on side A is 60x284.4 mm (rectangular), while side B is 161.9x191 mm (rectangular). On side A, the sleeve length is 5 mm, and on side B it is 33.5 mm. The transition section runs for 50 mm and the overall length is 88.5 mm, sleeves included. The shell is thick, with a wall thickness of 5 mm. The internal edges at the ends are chamfered to help guide the duct during insertion. Side B is offset by 25 mm along the Y axis relative to side A.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 33.5 mm
thickness 5 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside
Rectangular pipe adapter provided as 3D STL file. Side A offers an internal cross-section of 60x284.4 mm (rectangular) and side B uses 161.9x191 mm (rectangular). Each sleeve provides an insertion length of 5 mm. The transition section runs for 50 mm and the overall length is 60 mm, sleeves included. The wall is relatively thick, at 5 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier. An offset of 25 mm along the Y axis is applied to side B with respect to side A.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 5 mm
thickness 5 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside

Use cases for Rectangle-to-Rectangle duct adapters

Rectangle-to-rectangle adapters make it possible to connect two ducts of similar shape but different dimensions while keeping a smooth, controlled transition. The parametric design lets you fine-tune the internal sections, sleeve lengths, wall thickness, and the transition length, ensuring a part that fits the installation requirements with precision.

For a significant size reduction, the adapter 200×90 mm to 80×80 mm shows how the template handles large differences between the two openings while maintaining a gentle transition and consistent structural strength. Conversely, for a simple and compact reduction, the model 90×90 mm to 80×80 mm offers a short, efficient geometry with no offset, ideal where space is limited.

When the ducts cannot be aligned on the same axis, the system can generate a shifted (offset) adapter. The model 60×60 mm with offset is a typical example, making installation easier in setups that require a mechanical offset. And for long, gradual transitions, the adapter 60×60 mm to 80×80 mm (180 mm transition) demonstrates how extended profiles help smooth airflow changes or bypass space constraints.