Rectangular-to-rectangular duct adapter 3D models

First model: 2025-11-25
Number of 3D models generated: 144

Category: technical parts

Loading...
gizmo
Example of a 3D model generated using this template
(model #4074)

Photos of various 3D printed models

Keywords: rectangular duct adapter, rectangular sleeve, rectangular duct sleeve, rectangular fitting, rectangular duct fitting

Quick Search & Generation

Enter at least one field.
If the model doesn’t exist, on-demand generation will be offered to you.
name unit Value Weight
#1 side A internal width
20 to 300 – up to 1 decimal place
mm
#2 side A internal height
20 to 300 – up to 1 decimal place
mm
#3 sleeve length on side A
5 to 100 – up to 1 decimal place
mm
#4 side B internal width
20 to 300 – up to 1 decimal place
mm
#5 side B internal height
20 to 300 – up to 1 decimal place
mm
#6 sleeve length on side B
5 to 100 – up to 1 decimal place
mm
#7 thickness
1 to 8 - integer
mm
#8 transition length
20 to 300 – up to 1 decimal place
mm
#9 Y offset
0 to 300 – up to 1 decimal place
mm
#10 Z offset
0 to 300 – up to 1 decimal place
mm
#11 end chamfers - -
illustration of the parameters rectangular-to-rectangular duct adapter

The latest online-generated models

Rectangular duct adapter provided as 3D STL file. Side A offers an internal cross-section of 164.2x68 mm (rectangular) and side B uses 164x67.8 mm (rectangular). On side A, the sleeve length is 80 mm, and on side B it is 100 mm. The transition section between the two sides is 20 mm long, for an overall length of 200 mm (side A sleeve, transition and side B sleeve). The shell is kept very light, with only 1 mm wall thickness. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 164.2 mm
side A internal height 68 mm
sleeve length on side A 80 mm
side B internal width 164 mm
side B internal height 67.8 mm
sleeve length on side B 100 mm
thickness 1 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular pipe adapter provided as 3D STL file. Side A offers an internal cross-section of 214x87 mm (rectangular) and side B uses 215x87 mm (rectangular). Each sleeve provides an insertion length of 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 214 mm
side A internal height 87 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 87 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter exported as STL 3D file. Side A offers an internal cross-section of 214x85 mm (rectangular) and side B uses 215x85 mm (rectangular). The sleeve insertion length is the same on both sides, 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 214 mm
side A internal height 85 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 85 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter downloadable as STL 3D file. The internal cross-section on side A is 214x83 mm (rectangular), while side B is 215x83 mm (rectangular). Both side A and side B sleeves share the same insertion length of 5 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 30 mm. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 214 mm
side A internal height 83 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 83 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular adapter provided as 3D STL file. On both side A and side B, the internal cross-section is 215x90 mm, with a rectangular geometry. The sleeve insertion length is the same on both sides, 5 mm. The transition section between the two sides is 20 mm long, for an overall length of 30 mm (side A sleeve, transition and side B sleeve). Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 215 mm
side A internal height 90 mm
sleeve length on side A 5 mm
side B internal width 215 mm
side B internal height 90 mm
sleeve length on side B 5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. Side A uses an internal cross-section of 111.4x54.4 mm (rectangular), whereas side B is 110.4x54.4 mm (rectangular). Both side A and side B sleeves share the same insertion length of 25 mm. The transition section runs for 20 mm and the overall length is 70 mm, sleeves included. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 111.4 mm
side A internal height 54.4 mm
sleeve length on side A 25 mm
side B internal width 110.4 mm
side B internal height 54.4 mm
sleeve length on side B 25 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular tube adapter exported as STL 3D file. Side A uses an internal cross-section of 70x70 mm (square), whereas side B is 37x36 mm (rectangular). On side A, the sleeve length is 40 mm, and on side B it is 5 mm. The transition section runs for 20 mm and the overall length is 65 mm, sleeves included. Wall thickness is minimal at 1 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 70 mm
side A internal height 70 mm
sleeve length on side A 40 mm
side B internal width 37 mm
side B internal height 36 mm
sleeve length on side B 5 mm
thickness 1 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular adapter provided as 3D STL file. Side A uses an internal cross-section of 214x84 mm (rectangular), whereas side B is 198x54 mm (rectangular). On side A, the sleeve length is 30 mm, and on side B it is 40 mm. Between the two sleeves, the transition section adds 40 mm, giving an overall length of 110 mm. The outer edges at the ends are chamfered, which simplifies inserting the adapter into the mating duct. An offset of 16 mm along the Z axis is applied to side B with respect to side A.
Parameter Value Unit
side A internal width 214 mm
side A internal height 84 mm
sleeve length on side A 30 mm
side B internal width 198 mm
side B internal height 54 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 40 mm
Y offset 0 mm
Z offset 16 mm
end chamfers outside
Rectangular duct connector provided as 3D STL file. Side A uses an internal cross-section of 220x90 mm (rectangular), whereas side B is 205x60 mm (rectangular). Both side A and side B sleeves share the same insertion length of 40 mm. Between the two sleeves, the transition section adds 50 mm, giving an overall length of 130 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct. Side B is offset by 15 mm along the Z axis relative to side A.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 40 mm
side B internal width 205 mm
side B internal height 60 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 50 mm
Y offset 0 mm
Z offset 15 mm
end chamfers inside
Rectangular duct transition exported as STL 3D file. The internal cross-section on side A is 220x90 mm (rectangular), while side B is 205x60 mm (rectangular). Each sleeve provides an insertion length of 40 mm. The transition section between the two sides is 50 mm long, for an overall length of 130 mm (side A sleeve, transition and side B sleeve). The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 40 mm
side B internal width 205 mm
side B internal height 60 mm
sleeve length on side B 40 mm
thickness 3 mm
transition length 50 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular vent adapter exported as STL 3D file. The internal cross-section on side A is 60x284.4 mm (rectangular), while side B is 161.9x191 mm (rectangular). The insertion length on side A is 5 mm, while on side B it is 33.5 mm. The transition section between the two sides is 50 mm long, for an overall length of 88.5 mm (side A sleeve, transition and side B sleeve). The shell is thick, with a wall thickness of 4 mm. The internal edges at the ends are chamfered to help guide the duct during insertion. Relative to side A, side B is shifted by 25 mm along the Y axis.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 33.5 mm
thickness 4 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular conduit adapter. The internal cross-section on side A is 60x284.4 mm (rectangular), while side B is 161.9x191 mm (rectangular). On side A, the sleeve length is 5 mm, and on side B it is 33.5 mm. The transition section runs for 50 mm and the overall length is 88.5 mm, sleeves included. The shell is thick, with a wall thickness of 5 mm. The internal edges at the ends are chamfered to help guide the duct during insertion. Side B is offset by 25 mm along the Y axis relative to side A.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 33.5 mm
thickness 5 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside
Rectangular pipe adapter provided as 3D STL file. Side A offers an internal cross-section of 60x284.4 mm (rectangular) and side B uses 161.9x191 mm (rectangular). Each sleeve provides an insertion length of 5 mm. The transition section runs for 50 mm and the overall length is 60 mm, sleeves included. The wall is relatively thick, at 5 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier. An offset of 25 mm along the Y axis is applied to side B with respect to side A.
Parameter Value Unit
side A internal width 60 mm
side A internal height 284.4 mm
sleeve length on side A 5 mm
side B internal width 161.9 mm
side B internal height 191 mm
sleeve length on side B 5 mm
thickness 5 mm
transition length 50 mm
Y offset 25 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter exported as STL 3D file. Side A uses an internal cross-section of 50x20 mm (rectangular), whereas side B is 40x20 mm (rectangular). On side A, the sleeve length is 5 mm, and on side B it is 80 mm. Between the two sleeves, the transition section adds 50 mm, giving an overall length of 135 mm. The ends are left without chamfers, with sharp inner and outer edges.
Parameter Value Unit
side A internal width 50 mm
side A internal height 20 mm
sleeve length on side A 5 mm
side B internal width 40 mm
side B internal height 20 mm
sleeve length on side B 80 mm
thickness 2 mm
transition length 50 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
3D STL file for rectangular duct fitting. The internal cross-section on side A is 225x59.5 mm (rectangular), while side B is 114.5x95 mm (rectangular). Each sleeve provides an insertion length of 20 mm. The transition section between the two sides is 20 mm long, for an overall length of 60 mm (side A sleeve, transition and side B sleeve). The wall is thin, with a thickness of 1 mm. The internal edges at the ends are chamfered to help guide the duct during insertion.
Parameter Value Unit
side A internal width 225 mm
side A internal height 59.5 mm
sleeve length on side A 20 mm
side B internal width 114.5 mm
side B internal height 95 mm
sleeve length on side B 20 mm
thickness 1 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. Side A offers an internal cross-section of 225x59.5 mm (rectangular) and side B uses 114.5x95 mm (rectangular). The sleeve insertion length is the same on both sides, 10 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 40 mm. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 225 mm
side A internal height 59.5 mm
sleeve length on side A 10 mm
side B internal width 114.5 mm
side B internal height 95 mm
sleeve length on side B 10 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular pipe adapter exported as STL 3D file. Side A uses an internal cross-section of 228x98 mm (rectangular), whereas side B is 158x63 mm (rectangular). The sleeve on side A provides an insertion length of 20 mm, and the sleeve on side B 30 mm. The transition section between the two sides is 20 mm long, for an overall length of 70 mm (side A sleeve, transition and side B sleeve). Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 228 mm
side A internal height 98 mm
sleeve length on side A 20 mm
side B internal width 158 mm
side B internal height 63 mm
sleeve length on side B 30 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular duct adapter downloadable as STL 3D file. Side A offers an internal cross-section of 220x33 mm (rectangular) and side B uses 220x26.5 mm (rectangular). The insertion length on side A is 25 mm, while on side B it is 24 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 69 mm. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 220 mm
side A internal height 33 mm
sleeve length on side A 25 mm
side B internal width 220 mm
side B internal height 26.5 mm
sleeve length on side B 24 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular tube adapter downloadable as STL 3D file. Side A uses an internal cross-section of 243x33 mm (rectangular), whereas side B is 226.5x25 mm (rectangular). The insertion length on side A is 25 mm, while on side B it is 24 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 69 mm. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 243 mm
side A internal height 33 mm
sleeve length on side A 25 mm
side B internal width 226.5 mm
side B internal height 25 mm
sleeve length on side B 24 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular duct sleeve downloadable as STL 3D file. Side A uses an internal cross-section of 243x33 mm (rectangular), whereas side B is 229x28 mm (rectangular). The sleeve insertion length is the same on both sides, 25 mm. The transition section between the two sides is 20 mm long, for an overall length of 70 mm (side A sleeve, transition and side B sleeve). The outer edges at the ends are chamfered, which simplifies inserting the adapter into the mating duct.
Parameter Value Unit
side A internal width 243 mm
side A internal height 33 mm
sleeve length on side A 25 mm
side B internal width 229 mm
side B internal height 28 mm
sleeve length on side B 25 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular duct fitting exported as STL 3D file. The internal cross-section on side A is 243x33 mm (rectangular), while side B is 234x30 mm (rectangular). The sleeve insertion length is the same on both sides, 25 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 70 mm. External chamfers are added at the ends to make it easier to push the adapter into ducts or pipes.
Parameter Value Unit
side A internal width 243 mm
side A internal height 33 mm
sleeve length on side A 25 mm
side B internal width 234 mm
side B internal height 30 mm
sleeve length on side B 25 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
3D STL file for rectangular adapter. Side A offers an internal cross-section of 243x33 mm (rectangular) and side B uses 234x30 mm (rectangular). On side A, the sleeve length is 25 mm, and on side B it is 26.5 mm. The transition section runs for 20 mm and the overall length is 71.5 mm, sleeves included. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 243 mm
side A internal height 33 mm
sleeve length on side A 25 mm
side B internal width 234 mm
side B internal height 30 mm
sleeve length on side B 26.5 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular duct fitting exported as STL 3D file. The internal cross-section on side A is 196x146 mm (rectangular), while side B is 180x104 mm (rectangular). The insertion length on side A is 5 mm, while on side B it is 15 mm. The transition section runs for 20 mm and the overall length is 40 mm, sleeves included. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 196 mm
side A internal height 146 mm
sleeve length on side A 5 mm
side B internal width 180 mm
side B internal height 104 mm
sleeve length on side B 15 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none
Rectangular duct fitting downloadable as STL 3D file. Side A uses an internal cross-section of 200x150 mm (rectangular), whereas side B is 180x100.4 mm (rectangular). The sleeve on side A provides an insertion length of 5 mm, and the sleeve on side B 20 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 45 mm. Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 200 mm
side A internal height 150 mm
sleeve length on side A 5 mm
side B internal width 180 mm
side B internal height 100.4 mm
sleeve length on side B 20 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
Rectangular adapter exported as STL 3D file. Side A offers an internal cross-section of 220x90 mm (rectangular) and side B uses 220x40 mm (rectangular). On side A, the sleeve length is 30 mm, and on side B it is 50 mm. The transition section between the two sides is 100 mm long, for an overall length of 180 mm (side A sleeve, transition and side B sleeve). External chamfers are added at the ends to make it easier to push the adapter into ducts or pipes. Side B is offset by 50 mm along the Y axis relative to side A.
Parameter Value Unit
side A internal width 220 mm
side A internal height 90 mm
sleeve length on side A 30 mm
side B internal width 220 mm
side B internal height 40 mm
sleeve length on side B 50 mm
thickness 3 mm
transition length 100 mm
Y offset 50 mm
Z offset 0 mm
end chamfers outside
Rectangular vent adapter provided as 3D STL file. The internal cross-section on side A is 300x21 mm (rectangular), while side B is 100x42 mm (rectangular). Both side A and side B sleeves share the same insertion length of 10 mm. The transition section between the two sides is 20 mm long, for an overall length of 40 mm (side A sleeve, transition and side B sleeve). Internal chamfers are added at the ends to make assembly and duct insertion easier.
Parameter Value Unit
side A internal width 300 mm
side A internal height 21 mm
sleeve length on side A 10 mm
side B internal width 100 mm
side B internal height 42 mm
sleeve length on side B 10 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular conduit adapter. Side A uses an internal cross-section of 87x202 mm (rectangular), whereas side B is 90x220 mm (rectangular). The sleeve insertion length is the same on both sides, 20 mm. The transition section runs for 20 mm and the overall length is 60 mm, sleeves included. Internal chamfers at the ends improve assembly and provide a smoother insertion of the mating duct.
Parameter Value Unit
side A internal width 87 mm
side A internal height 202 mm
sleeve length on side A 20 mm
side B internal width 90 mm
side B internal height 220 mm
sleeve length on side B 20 mm
thickness 2 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers inside
3D STL file for rectangular duct fitting. Side A offers an internal cross-section of 50.5x50.5 mm (square) and side B uses 43x43 mm (square). Each sleeve provides an insertion length of 20 mm. The transition section runs for 20 mm and the overall length is 60 mm, sleeves included. External chamfers at the ends help the adapter slide and seat more easily in the duct system.
Parameter Value Unit
side A internal width 50.5 mm
side A internal height 50.5 mm
sleeve length on side A 20 mm
side B internal width 43 mm
side B internal height 43 mm
sleeve length on side B 20 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
Rectangular adapter exported as STL 3D file. Side A offers an internal cross-section of 50x50 mm (square) and side B uses 43x43 mm (square). Both side A and side B sleeves share the same insertion length of 20 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 60 mm. External chamfers are added at the ends to make it easier to push the adapter into ducts or pipes.
Parameter Value Unit
side A internal width 50 mm
side A internal height 50 mm
sleeve length on side A 20 mm
side B internal width 43 mm
side B internal height 43 mm
sleeve length on side B 20 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers outside
3D STL file for rectangular duct fitting. Side A uses an internal cross-section of 50x50 mm (square), whereas side B is 43x43 mm (square). The sleeve insertion length is the same on both sides, 20 mm. Between the two sleeves, the transition section adds 20 mm, giving an overall length of 60 mm. No chamfers are applied at the ends; both inner and outer edges remain sharp.
Parameter Value Unit
side A internal width 50 mm
side A internal height 50 mm
sleeve length on side A 20 mm
side B internal width 43 mm
side B internal height 43 mm
sleeve length on side B 20 mm
thickness 3 mm
transition length 20 mm
Y offset 0 mm
Z offset 0 mm
end chamfers none

Use cases for Rectangle-to-Rectangle duct adapters

Rectangle-to-rectangle adapters make it possible to connect two ducts of similar shape but different dimensions while keeping a smooth, controlled transition. The parametric design lets you fine-tune the internal sections, sleeve lengths, wall thickness, and the transition length, ensuring a part that fits the installation requirements with precision.

For a significant size reduction, the adapter 200×90 mm to 80×80 mm shows how the template handles large differences between the two openings while maintaining a gentle transition and consistent structural strength. Conversely, for a simple and compact reduction, the model 90×90 mm to 80×80 mm offers a short, efficient geometry with no offset, ideal where space is limited.

When the ducts cannot be aligned on the same axis, the system can generate a shifted (offset) adapter. The model 60×60 mm with offset is a typical example, making installation easier in setups that require a mechanical offset. And for long, gradual transitions, the adapter 60×60 mm to 80×80 mm (180 mm transition) demonstrates how extended profiles help smooth airflow changes or bypass space constraints.